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What are the advantages of China laser cutting machine compared to traditional cutting machine

What are the advantages of China laser cutting machine compared to traditional cutting machine

(Summary description)In the field of cutting technology, China laser cutting machine has many advantages compared with other processes. Often, an alternative to the laser cutting process is a blanking press or turret punch.

What are the advantages of China laser cutting machine compared to traditional cutting machine

(Summary description)In the field of cutting technology, China laser cutting machine has many advantages compared with other processes. Often, an alternative to the laser cutting process is a blanking press or turret punch.

Information

In the field of cutting technology, China laser cutting machine has many advantages compared with other processes. Often, an alternative to the laser cutting process is a blanking press or turret punch. Blanking presses have a special cutting tool for each shape. Turret punches have many small tools that punch out parts by cutting a limited number of hole sizes and some linear blades for the outer edges. The China laser cutting machine traces the contour of the part by melting the metal with a laser, and the auxiliary gas ejects the molten metal out of the incision.

China laser cutting machine

Some advantages of China laser cutting machine:

1. Low energy consumption. A typical blanking press or turret punch consumes a total of 50kW equivalent to a 4kW laser system typically using a total of 10kW.

2. Security. Blanking presses have a large blade that can move up and down quickly and don't necessarily have safety features to keep hands from getting caught. Fiber lasers need to be enclosed by light-tight boxes, which means they are designed to operate without human intervention during the cutting process.

3. Save raw materials. The so-called saving of raw materials is actually a more efficient use of materials. Since the cutting tool needs to cut the material on both sides, at least a 12.7 mm frame will be left. With lasers, if the parts have a common profile, they can be cut with a single cut without scrap. For some materials, it is also possible to cut the smallest waste skeletons, as small as 2mm or even smaller.

4. Cutting performance. Blanking dies can only cut by exceeding the maximum tensile strength of the material. For China laser cutting machine, as long as the material can be melted, the laser can cut any strength material. So the difference between non-metal cutting machine and metal cutting machine is that the energy emitted by China laser cutting machine can melt metal, but non-metal laser cutting machine cannot.

5. Low maintenance. Blanking presses or turret punches have very expensive parts, the cutting parts need to be sharpened and regularly stored before cutting, and the main loss of China laser cutting machines are relatively cheap replacement parts such as focusing mirrors, mirrors, etc.

6. The operation is more flexible. Traditional production lines are equipped with a fixed-design tool for each part, and the investment is very high, depending on the shape. The turret punch is slightly better because you can program the shape of the thing using that set of design tools smaller shapes, but if you want to change the nature of the part, the design changes are limited to the tools available, otherwise new tools have to be bought and have to be replaced Available slots on the turret. These tools are less expensive, but still require regular maintenance, which is an important and special task, so labor costs will be higher. The laser can change the cut profile on the fly, typically requiring less than an hour to reprogram and apply the changes, with no other changes involved, at a very low cost.

7. Edge quality. Due to the pressure and the punch cutting through the material, it is until the edge breaks, but such parts typically have rounded edges on the top side and a bunch of very sharp stretch bands on the bottom. These sometimes need to be removed with abrasives, a secondary process that adds cost. When properly focused and set for the material, laser cutting is able to keep some of the mirror-like edges square on the top edge and smooth to the touch on the bottom edge.

8. Faster replacement. The blanking press took 30 minutes to switch between cutting different parts because the dies had to be changed. China laser cutting machine The laser can change programs in a short time, saving time and allowing smaller production runs to reduce costs.
 

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© 1999-2018 All Rights Reserved 

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